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Today, when the new energy vehicle industry is booming, the charging gun serves as a "safety hub" connecting vehicles and the power grid. Its sealing performance is directly related to charging safety and equipment service life.

Relying on the full-stack self-developed air tightness detection technology, Hairis provides customized one-stop solutions to provide sealing quality assurance for charging gun manufacturers.

Testing requirements

A new energy charging gun manufacturer urgently needs a one-stop solution covering testing equipment + test platform + special fixtures to meet the high-precision air tightness testing requirements of charging gun plugs.

Hairis charging gun plug one-stop sealing detection solution

In response to customer needs, Hairis recommends customers to adopt a one-stop sealing testing solution of "HC classic series air tightness detector + desktop test platform + customized fixture" to achieve deep integration of technology and application:

HC classic series air tightness detector: Equipped with high-precision sensors and intelligent algorithms, it can accurately capture subtle pressure changes and improve the accuracy of test results;

Desktop test platform: Adopting a modular design and pre-integrated core components, it can be quickly combined and flexibly configured according to customer testing needs. It only takes 7 working days from solution confirmation to equipment delivery, significantly shortening the project cycle;

Customized fixture: Tailor-made according to the structure of the charging gun plug, it closely fits the product and eliminates the interference of fixture errors on the test results.

Core advantages of the solution:

High precision and stability: HC classic series air tightness detectors are equipped with self-developed 0.2% F・S high-precision sensors and intelligent algorithms, combined with the zero-gap fit design of customized fixtures to reduce misjudgments and missed detections;

Multi-scenario adaptation: Hairis HC series air tightness detector supports 100 sets of program settings, flexibly responds to complex demand models, switches charging gun detection modes for different needs with one click, and adapts to diverse product detection needs;

Data closed loop: Reserve RS232/RS485 interface, seamlessly connect with MES system, automatically generate inspection reports and SPC quality control charts, and help enterprises achieve digital quality control upgrades.

In the future, Hairuis will continue to delve into the field of new energy testing, drive program upgrades with technological innovation, provide efficient and reliable one-stop testing services to more charging gun manufacturing companies, help the industry build a secure line of defense, and inject strong momentum into the high-quality development of the new energy vehicle industry.