along withThe new national standard for lithium batteries in 2024 will include sealing testing in compulsory certification, and companies will face more stringent quality control requirements.The volatile nature of lithium battery electrolytes makes subtle process defects from cell packaging to finished product assembly possible sources of leakage.
Hai RuisiVOCone stop shopDetectionplanUsing non-destructive photoionization technology（PID）As the core, each battery is installed at the factory“safety lock”。
Industry pain points:Traditional detection solutions often face a dilemma: high-precision equipment is limited by detection efficiency and cost pressure, and conventional solutions are difficult to meet the stringent standards for leakage detection in the new national standard.This contradiction directly restricts the company's production capacity ramp-up and quality control upgrades.
Focusing on the pain points of the industry, Hirays has developed targeted development based on twenty years of sealing detection technology accumulation.Lithium battery leakage detector HV-110.This instrument is deeply adapted to the characteristics of consumer lithium batteries, and combined with a customized one-stop leak detection solution, helps battery companies achieve efficient detection:
Tiny detection, high accuracy:VOCDetectioninstrumentHV-110The equipment is equipped with independently developedThe VOCs detection module and new sensor have an industry-leading detection accuracy of 1 ppb (one part per billion) and can accurately capture extremely low concentrations of volatile organic compounds (VOCs) of 1-50,000 ppd.Based on photoionization detection technology, ionization analysis of battery electrolyte leakage is performed, even ifpoleMicropore leaks can also be quickly identified, greatly improving detection accuracy and significantly reducing the risk of missed detection.
↑Hiraysi VOC detector
Strong adaptability and reduced development costs:Hai Ruisi one-stop shopThe VOC detection solution includesVOC detector HV-110, supporting fixtures andCustomizedtest platform。HV-01 comes standard with the standard version of the host computer.DetectioninstrumentHV-110 can adapt to more than 70% of test scenarios and can be put into use without secondary development.At the same time, the equipment GRR (measurement system repeatability and reproducibility) is less than 10%, which is highly consistent with the high-volume and high-efficiency production testing requirements of the production line, further reducing manufacturer development and operating costs.
At present, Hirays VOC detector HV-110 has been implemented in the battery production lines of many domestic leading consumer electronics companies.Based on its profound industry service experience and self-developed core technology system, Hirays will continue to provide full-process support services to partners to ensure that testing equipment can quickly match production line needs and help companies build a critical quality defense line for lithium battery sealing testing.
