In the past two years, the development of new energy vehicles has increased, with production and sales reaching new highs.
With the development of new energy vehicles in the country, connectors have gradually separated from traditional high-voltage and high-current and traditional low-voltage automotive connectors.
The voltage level of new energy connectors in mainstream systems is generally higher than 300V DC, which increases the risk of electric shock injury to the human body, so the connectors are required to have high insulation.
This requires the connector to undergo a waterproof performance test before leaving the factory, which is what we callAir tightness testing。
The case we want to share today isNew energy connector air tightness testing。
After we communicate with our customers and based on their needs, we recommend using:
Hirays HC classic series air tightness detector and customized molds and tooling.
Detection method: Using the direct voltage detection method, the mold and tooling are first customized according to the structure of the new energy connector, customer needs, and the experience of our engineers.
When testing, put the product to be tested into the mold, select the set program, and press the start button.
Inlet pressure is 50Kpa, air intake time is 10s, pressure stabilization is 10s, test time is 5s, and deflation time is 2s.
If the leakage value does not exceed 30pa, it means that the new energy connector has passed the waterproof test, and the test result will also show OK.
Hirays HC classic seriesAir tightness detector
All electrical interfaces are rear-mounted to facilitate on-site wiring. The rear-mounted interfaces include power interface, USB interface, 25PIN I/O interface, 485 interface, ground wire interface and nameplate;
The air tightness testing equipment is stable and accurate, reducing the labor intensity of factory debugging personnel;
It can improve the product air tightness test yield rate to 99.8%;
It can provide early-stage small batch on-site testing, which can quickly improve the production process and speed up the project progress;
Worry-free after-sales service, with a 24-month warranty;
More competitive prices ensure higher returns for the overall project;
Local technical support, 4-hour door-to-door service within the province, and 24-hour service outside the province.
1. 17° best human-computer interaction viewing angle,reduceOperator fatigue from long-term use;
2. Equipped with patentIVT pneumatic sealing valve island, ensuring the stability of long-term use;
3. HI-OS operating systemIt comes with 2 pressure test forms and 8 basic judgment methods, which can be combined into more than 20 test functions;
4. softwareautomatic compensationThe temperature rise caused by the long-term operation of the solenoid valve brings test differences;
5. Provide small batch testing services in the early stage of new product development, which canBring samples to our company for on-site verificationIs the waterproofing process reliable?
6. VariousAdvanced parameter function to realize complex test requirements, such as automatic test, automatic zero reset before test, and OK/NG display for each subroutine;
7. You can choose between direct pressure, differential pressure, high-precision, and flow-type instruments. The direct-pressure instrument comes standard with an American Fairchild pressure regulating valve to improve test pressure stability.
